Showing posts with label Repair. Show all posts
Showing posts with label Repair. Show all posts

Monday, 10 December 2012

Floor Solutions

After we'd finished caulking the trim, we took a step back and reassessed what needed to be done to make these rooms complete. When we removed the baseboard radiators, two small circular holes remained in the floor where the pipes ran. 

My dad had the idea to cut some oak doweling to fit the holes and fit it in to make it less noticeable. At some point we may need to replace the floor, or refinish it at least, but for now this just makes things more livable.


Pretty rotten still, but no more major hole.

We bought some oak doweling at Home Depot (something like this) for a couple of bucks, and cut a small disc off. We still have a lot of doweling left for the remaining rooms once we get to them. It definitely worked to plug the holes, but there was still a lot of rot around where the holes were. We puttied over the holes and a bit around where the rot was in order to try and match the colour of the floor a bit better (the rot was pretty blackened and a bit of an eye sore). Once the putty was dry, we sanded and did one more coat. It definitely still didn't match, but it looked less rotten. 


The wood putty recommended wearing a mask and safety glasses...seemed a bit like overkill,
but Philip is nothing without safety.

Finished puttying, definitely not a match but we're getting somewhere.

Since we were working on floors anyway, we also decided to tackle the darkened ridge all the way around both rooms. The previous homeowner (Grandpa Joe) had quarter round in addition to the baseboards, so his trim was quite a bit thicker than the new trim we installed. He had refinished the floor once before and our guess is that the trim wasn't removed when that happened, because the floor under the trim was a slightly different height, and a bit of a different texture because it wasn't refinished and nice and smooth. The rough texture it had also attracted a lot of dust making it really dark and gross. 


Dark border around the room, another idea we had was to stain the whole border of the room a mocha colour in order to just embrace what was already happening.


At some point we may need to add quarter round to our trim in order to cover it up a bit better, but for now we've come up with a temporary fix until we know if we need to replace the floors down the line or not (this will be revealed by whether or not we encounter floor gaps that are impossible to fill when we move some walls around). We sanded all the way around the room with a belt sander to smooth the surface. 


Sanding Sanding. Almost ready to have a dust free home after all of this. 


After that, we went around the room with a finishing product that gives the floor a bit of oak colour, and seals it at the same time. We just rubbed it on with a cloth (in this case an old pair of underwear which looked super disgusting at the end). 


These underwear provided a lot of laughs, if you ever want a day off work just say that you're sick and send this picture, no questions will be asked.

We ended up doing two coats in both rooms, and it's still a bit noticeable but definitely not the eye sore it started out being. As furniture gets added, and as the patched holes are below the window on both sides exactly where curtains will hang, it will definitely start to be more camouflaged. 


Before
After
Anyone else been tackling floor projects lately? Have any suggestions for us besides put a rug over those holes? Our room is definitely starting to look great! Another update, today when we got home from Ikea (for the 4th time - keep forgetting things!), our garage didn't open...need to investigate a bit more but hopefully it won't be too expensive a fix. Wish us luck! Tomorrow we'll provide poll results so get your vote in!

Thursday, 22 November 2012

Discovering the Untold Joys of Patching a Ceiling



Philip here. First off, sorry about the delay in getting this post up. Cass was working hard all day with her Mom painting, so it was up to me to get it done and, boy, I have a newfound respect for bloggers!

Also, no, it's not Friday yet, but Cass is up to her eyeballs in paint (metaphorically speaking), so it fell to me to share Part 2 of our Patching adventure. Unlike LOST, today's post doesn't depend on you having seen any previous installment. (But like LOST, a working knowledge of the Valenzetti equation will open up a whole new level of meaning to this post.)

Without further ado, on to the patching of ceiling:

To give you an idea of our predicament, we had ducting running to vents in the ceiling as part of the old A/C system. The simple fact that the vents were so high up made four an interesting challenge when removing the vent covers, especially in light of the fact that we only had a short step-stool on hand and, while his genes blessed Philip in many ways, they didn't exactly make him eight feet tall. So--in what you'll soon find is the infomercial-like catchphrase of this post--we improvised!

Kids, go ahead and try this at home! [/BadAdviceGuy]

As you can see in the highly scientific drawing, below, because the ducting runs flush to the ceiling, it's impossible to slide and screw into place a board behind the hole that could hold a piece of drywall in place.

DRAMATIZATION: "I'm the Air Conditioning Duct, and I'm going to go right to the edge of the ceiling so you can't slide any backing into the hole above the ceiling to patch the hole with! Muahahahaha!"

Our attempts to bend the round ducts' edges inward to create space to slide a backing board in place proved futile.


One of the holes we needed to patch. As you can see, bending in the ducting didn't work as it was fastened to the rafters somehow.

So what did we do? (EVERYONE: "We improvised!") That's right! We ended up testing two methods for overcoming this, one of which worked better*, and one of which worked not as well.

The Way that Worked Not As Well (But We Thought Would Work When We Did It!)

We cut a circle of drywall out of a wall that is still up on in our basement but that had a hole punched in it during our basement gutting (we felt pretty resourceful). But we intentionally cut a circle about three inches bigger in diameter than the hole. Then we removed about 1.5" of gyprock around the edge of the cutout, leaving just the papery coating. (To remove the gyprock from the paper, we found it easier to X-acto carve some tabs out of the paper that we could peel away one by one so that, in case one tab ripped, it wouldn't necessarily affect the rest.)
Here you can see me scoring the gyprock under the paper tabs so that it would break off more easily.

All this resulted in a circle of drywall that can slide into the hole with some paper tabs surrounding it which hold everything in place by being adhered to the ceiling using some mud. (Once again, I've provided a to-scale drawing of what we were dealing with.)

DRAMATIZATION: "I'm the green-tabbed patch! I'm a great idea... in theory!"
The idea was good. The result was a minor disaster. The mud adhering the paper tabs to the ceiling, the paper tabs themselves, and the mud covering the whole works up made for a thick layer that we had a heck of a time trying to smooth out.

Here's the patch mudded over. We tried and tried to mud it and sand it smooth, but were unsatisfied with the results.
Only after a couple of incredibly frustrating and tear-inducing days does it look passably good enough. And we're still considering someday climbing up there, cutting the whole thing out, and starting over. (Perhaps once we remove all that old A/C ducting from the attic, a job for a day in spring or fall when it's not too hot or cold up there.)


The Way that Worked Better* (But We Only Realized It After We Had Tried the Previous Method)

Because we had two holes to patch, one in our Master Bedroom (see above)  and one in our future Office (aka the Second Bedroom if you've Taken the Tour), and since the first hole went so swimmingly, we decided to try something different. What did we do? (EVERYONE: "We improvised!") You guys are really good at that! I tried to apply some lessons I learned from the previous method, an old lesson I seem to need to relearn every so often: The KISS principle.

No, this is not the principle that says "Life's better when you wear crazy makeup, call yourself Starchild and desire to rock and roll all night (and party e-ver-ree-day!). No, no, this is the other KISS principle: Keep It Simple, Stupid. (See? I can't even keep an explanation of the KISS principle simple.)

Here's the process in its entirety:
A. Cut a circle of drywall approximately the size of the duct.
B. Attempt to wedge it into the duct hole.
C. Shave off the parts that are preventing it from fitting into the duct hole.
...repeat this last pair of steps a bunch of times...
15. Actually wedge it into the duct hole.
16. Mud over!

It's so simple I almost didn't provide a highly-scientific AutoCAD-enhanced drawing to explain it, but I'm a completionist (except when it comes to Prison Break, which got worse and worse as the seasons went on, becoming intolerably bad by Season 4), so here it is:

DRAMATIZATION: "I'm stuck! Lassy, run and tell the sheriff that a little green patch is stuck in a hole!"
If you've been following along, however, you'll know that I've asterisked every time I've said this method worked better*. (Okay I'll stop now.) That's because, as you can see here, even this method didn't work perfectly. Somehow, despite multiple coats of mud and sanding until the drywall dust piled up like snowdrifts, we could not get it smooth. (That said, it's not something that shows up real well in photos, so you'll just have to take our word for it.)

We blame it on the fact that the colour of the ceiling and mud were so different, it hid the shadows that become so apparent now that it's all painted. So what did we do? (EVERYONE: "We improvised!") Wrong! We left it. Yup. We're learning that being perfectionists while renovating is a good way to lose your sanity, especially when you're still learning (like us).

Once we have paint on the walls, a new light fixture, and some furniture in the room, I'm sure we'll forget about it. But for now... well, leave a comment to let us know if you have a third method that's worked for you? We'd really appreciate it.

And before we go, Cass wanted to share this anecdote:
In case you thought we loved renovating, I'll share this story from our trip to Home Depot this evening. I had the most frustrating day (if you're wondering why, you need to go back and re-read this post) and so I was already a little overwhelmed. We walked into Home Depot--usually my happy place--and promptly waited something like 23 mins for help with getting info about the trim and casings we needed. The whole time, the anxiety level is rising within me. This in turn makes me start to sweat--the whole place feels like 42°C! I tell Philip he's on his own and walk away. So how do I soothe myself? (EVERYONE: "WE improvised!") Stop that! But you're right. Sort of. I went over to the carpet and flooring area and started stroking the carpet samples. 
Stop looking at me like I'm a crazy person. Yes, I was petting 5"-square pieces of thick-piled rug! So what? It helped!
I admit it was a bit ridiculous. Philip stayed and talked to the employees there and I was just standing a few aisles over, staring into space, and literally rubbing carpet in order to calm down. Honestly, I recommend it for anyone who's in a home improvement store and feeling a little stressed. There are carpet samples somewhere nearby... go find them!
There you have it! Next time somebody's freaking out at you, you can tell them to "go stroke a rug!" Actually, maybe don't. That might be misinterpreted.

So, in the comments, leave your ceiling-duct vent patching advice, and if you have any other great hardware store relaxation methods (flicking switches in the electrical area? reorganizing paint chips by name instead of colour?), feel free to add those in too!

Wednesday, 21 November 2012

With what shall I mend it, dear Liza, dear Liza?

Sorry about how late in the day this post is coming, it has been a bit of a hectic week.

With the removal of the boiler system and radiators, we were left with some serious wall to patch. Unlike bucket holes, a straw just wouldn't do (I've never understood the whole straw as a patching system in that song if someone wants to explain that to me).


Philip enjoying the last moments before patching the unplastered area of our wall.

We're new to the idea of plaster walls and so we weren't exactly sure what material we should use to patch them. Our window installer  (clearly the leading expert in plaster repair) recommended quick-drying drywall compound, the kind that dries in approximately twenty minutes. His reasoning is that longer-drying mud is more likely to bubble and takes longer to be sandable, so you can do more coats faster with the quick-drying stuff. So off we went to The Home Depot (are there any other Home Depots that those orange big boxes should need the preceding "The")  and purchased it for $7 a box. We ended up using about two and a half boxes so far, and will probably buy more of it for doing the living room and guest room when we get to them. 


Sheetrock 20 "The name the pros trust" - by pros they clearly meant us.

The only food Philip makes in our kitchen is waffles, so this was right up his alley.
Before getting to the real patching, we practiced with this snow woman, our snow wasn't perfect and kept falling apart so we had some serious hole patchage to get to. (Yes, I made up that word. No, it won't be the last time.) Here's the finished result. You can also see our updates on Instagram if you follow myself or Philip.

Cassy and Concetta, in order to give a better idea of how our snow woman is posed.
Concetta - named after the person who I've made friends with at the Bomber stadium. We don't know her real name, but this word is on her sweater.
The first patching assignment we began to tackle was the baseboard radiator's previous residence, below the window in both the office and master bedroom. We mixed up the drywall compound, which I would compare to mixing pancake batter. Basically you just add more or less water depending on the consistency you're going for. We mostly followed the instructions on the box (but I've been known to be a little free with the measuring cup - we've talked about my lack of measuring skills in the past and that happens to continue in the kitchen where I prefer to "eyeball it" when baking or cooking). The final consistency ends up being crepe-like (really thin pancakes) and can definitely be a little drippy at first when it comes to troweling it on, but is best in order to get a thin and smooth coat. 


Yes I am wearing klompen slippers. Heritage heritage.

Me patching away, as you can see we have some floor to patch after this from where the radiator pipes came up from the basement.

The basic idea was a bunch of thin coats, so we spent the past few days patching, followed by sanding, followed by patching again. It's not easy work, and it was complicated by... well, I'll let Philip explain it in his own words:
"Some mistakes are worse than others. On a scale of "minor miscalculation" to "Steve Smith in the '86 Stanley Cup Final," this one might not even rank.
You see, we've been patching over the spaces where our baseboard radiators used to be, and if you've patched an area that large and with more than one section you know there's an intense amount of sanding required. And being so close to the floor, it's tough to get a good angle with decent leverage.
Now, put yourself in my shoes. You're halfway through the sanding you have to do. Your arm and shoulder are hurting. And you look over and see a power palm sander.
I made what I thought was the logical choice. I even remembered to close the heat vents in the room and wear a dust-filtering mask. But I didn't remember a few other also-critical details. Which leads me to my list of 5 Things I Should Have Thought Of (But Didn't):
5. How much dust will this create?
4. Where will that dust go?
3. Should I put the door to this room back up first so the dust stays contained in this room?
2. Should I attach the dust filter to the palm sander?
1. (Halfway through) Is it getting cloudy in here?
Long story short, when I finally looked up from what I was doing, the room looked like how I imagine a London morning, except replace Big Ben with Dumb Philip. And when I walked out into the hallway, it wasn't much better. It appears I had inadvertently discovered the Best Way to Make Your Whole House Dusty in Half an Hour Or Less! (Patent pending.)
As you might have guessed (since she probably would have talked me out of it), my wife was not home at the time, and so I fired off the following texts.
I love her objection at the end. You're about 20 minutes too late with that one, honey.
On the plus side, the dust did make my hair look salt-and-peppery. I'm not going to be so forward as to say I looked devastatingly handsome; I'll just say, if I go gray instead of bald, my wife is a lucky lady."
Thanks Philip. By way of update, the walls did get pretty smooth, thanks to another layer or two of the crepe batter and my mom coming to help me out.

And, yes, the dust is still everywhere, partly because we've been advised it's not smart to vacuum it up (it can really clog a vacuum's filter), so we've mainly been avoiding wearing black socks and eagerly awaiting the day we'll be done with the patching so we can Swiffer the house to death.

But that won't happen until we're all done. And we can't show you the final results until we tell you the tale of how we patched the holes left by the A/C vents. Which were in the ceiling. As in above our heads. Despite making those sentences real short, they don't convey the epic nature of this challenge. But believe me. You. Will. Be. Stunned. (There, that's better.)

By the way, anyone willing to leave a comment with your biggest, bone-headiest mistake you've ever made while renovating? It would really make Philip feel like less of a doorknob (or at least less alone in his door-knobbedness).